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| Advantages: |

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A
wide variety of materials can be lapped. |
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Flatness
to one light band (0.0003 mm) on 100 dia. |
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Surface finish to less than
0.2 µRA. |
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The
advantages of lapping for obtaining fine
flatness and surface finish have long been
recognised by production and design engineers.
Proper finish and flatness can be achieved
with any of the 7 standard lapping machines
in the GMT range, in bench and floor models. |
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| Pump manufacturers, electronic
industries, valve manufacturers, etc., have
found a sure way of obtaining positive sealing.
Reverse Mechanism :Reverse mechanism is
used to correct the flatness of the lap
plate and avoid downtime for lap plate correction.
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Lapping
Machines, Models 610, 900 & 1200 dia
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| These sizes are constructed
on a solid fabricated structure and heavily
ribbed. Special attention has been given to
the design of the main spindle bearings, giving
great axial load capacity, maximum stability,
long life and smooth performance even under
heavy eccentric loading. Lap plates are manufactured
from close-grained alloy cast iron, stress
relieved after pre-machining and finally finish-machined
and lapped in position.
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Standard
Equipment : |
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Heavy duty structural steel with integrally
mounted drive motor, gear reduction unit,
abrasive pump, abrasive pump, abrasive distribution
system, complete with electrical control panel.
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Heavy duty work table, manually adjustable
vertically. |
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Alloy cast iron serrated lap plate. |
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Three adjustable conditioning rings with
roller yoke assemblies. |
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Three felt pads. |
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Reverse mechanism. |
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Adjustable timer, tank, feeding systems
with adjustable flow control. |
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Removable drain container. |
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Main drive motor with gear reduction unit. |
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Three cast alloy pressure plates with eye
bolts. |
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Wrenches, instructional manual. |
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Stirrer motor. |
Optional
Equipment : |
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Heavy duty, double acting, pneumatic cylinders,
radially adjustable, mounted on a steel spider
assembly. |
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Variable speed drive. |
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Special porus-structure lap plate for lapping
tungsten carbide material. |
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Provision for water cooling. |
Abrasive
Tank : |
| A pump feeds
the slurry to the lap plate through an infinitely
adjustable control jet which closely regulates
the required amount of flow on to the lapping
tungsten carbide. |
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Lapping
Machines sizes 1500, 1800 and 2100 dia: |
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Sizes 1500, 1800 and 2100
mm dia machines are massive with heavily
ribbed fabricated bases. Large heavy duty
roller bearings have been provided to take
care of eccentric and other radial loads.
The drive is taken from the main motor
through 'V' belts through a fluid coupling
to ensure smooth working. The drive to the
lap plate is through a heat-treated pinion
and a high tensile spheroidal cast internal
gear. Variable speed drive for lap plate,
reverse mechanism for conditioning ring
is supplied as standard. Water cooling for
the lap plate is optional. |
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| GMT Monochromatic Lamp
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| With GMT Monochromatic Lamp one can measure
flatness within 0.6 microns quickly and easily.
These attractive and self contained units
use sodium lamp to produce a brilliant glare
free light of known wave length. Contrasting
light and dark bands are readily observed
on most reflective or semi-reflective surfaces.
Used with GMT optical flats, they measure
surface flatness within 0.3µ on parts
upto 75mm dia. |
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GMT optical flats are
made from clear fused quartz. Flats made
of quartz are superior due to their very
low thermal expansion and their greater
resistance to abrasion. GMT optical flats
are available in 50, 75, 100 and 150mm dia
sizes. |
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| In order to obtain utmost reflectivity from
a lapped surface for light band interpretation,
it is generally required to hand polish sample
parts briefly after work has been lapped.
GMT polishing stands are made to effectively
handle a fine grade polishing paper;holding
it absolutely tight to prevent rounding the
edges of the work, yet permitting easy access
to a new section of paper when desired. The
stand is equipped to take a standard role
of polishing paper. |
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